Precision Assembly
Make every fit intentional.
Explore positioning, fitting and checking defined components.
From the target to the result
The task
Defined parts and accessible mounting points.
The intended result
A placement or replacement that can be checked against the task.
Align
Fit
Check
One connection. Three aspects
Mechanical engagement
Load path, stop and lock
Power and data
Contacts, wiring and communication
Connection checks
Tool identity and connection state
The action is part of a record
Relate the task, human confirmation and observed result. The tool direction is developed alongside a workflow that can be reviewed.
Integration to discuss
Interface, power, mass and control integration need to be agreed and validated for the intended platform and task.
Precision Assembly
Locate the reaction before choosing the action
Alignment can be lost when an operation starts to apply force. Assembly research therefore needs to consider the support, the reaction path and how the final position will be inspected. Reaching a component is different from establishing a repeatable installed state.
Bring a known component, its acceptable alignment and the intended fastening or insertion step. A fixture can make the first comparison repeatable. Moving-platform operation adds attitude and contact constraints, so bench success should not be presented as demonstrated aerial installation.